TECHNOLOGICAL PROCESSES AT BASE GROUP

Base Group offers its Customers technological processes that ensure the overall execution of even the most complex projects. Starting from support in design of equipment or structures, we offer a professional selection of manufacturing technology and prefabrication processes through:

Manual and robotic welding
Laser welding
Automated grinding
Laser cutting
Water jet cutting
CNC machining
Band saw cutting
CNC sheet metal bending and rolling
Automatic deburring
Glass bead blasting
Steel shot blasting
Wet paiting
Pickling and passivation
Final assembly and test runs
Pressure testing
Material chemical composition testing
Surface roughness testing
Tightness testing using helium and hydrogen
High-precision shape and position measurements using a 3D measuring arm
Non-destructive testing
Vibratory stress relief

Welding is a key and critical process, in which, depending on the technology selected, we use MIG/MAG (131/135), TIG (141) or Laser welding (52), which is either carried out manually or with the use of welding robots.

This enables us to adapt the welding method to the material type, structural complexity, and quality requirements of each project. As a result, we ensure high repeatability, reliable joint quality, and full compliance with technical documentation and Customer expectations.

Every project implemented at Base Group requires precisely selected surface treatment methods. Stainless steel and aluminium are subjected to chemical treatment processes and abrasive blasting using glass shot – if required by the given technology. For carbon steel, we provide abrasive blasting using steel shot. We also provide wet and powder coating services through proven business partners.

Following the selected technology is supported by quality management processes, production management processes in accordance with Quick Response Management (QRM), and logistics processes. It gives room for the innovative execution of our projects. Based on defined and stable manufacturing processes, Base Group provides its business partners with the optimal implementation of projects, providing them with a sense of comfort and satisfaction.

This integrated approach allows us to maintain high operational efficiency while meeting demanding technical and delivery requirements. By combining advanced manufacturing capabilities with consistent process control, we ensure reliable results at every stage of our project execution. As a result, our Customers receive not only high quality finished product solutions, but also a dependable partnership built on trust, flexibility, and long-term cooperation in metal fabrication and metal processing services.

At Base Group, every project is approached individually to ensure the best possible technological solution for the Customer’s requirements in metal fabrication services. The selection of manufacturing methods depends on many factors, including the type of metal, the complexity of the structure, dimensional tolerances, surface requirements, and the intended application of the final product. By carefully matching the right technologies and prefabrication processes to each project, we are able to achieve an optimal balance between quality, efficiency, lead time, and production cost. This approach allows us to deliver reliable and fully tailored solutions even for the most demanding industrial applications in steel stainless steel carbon steel and aluminium processing.

Following the selected technology is supported by quality management processes, production management processes in accordance with Quick Response Management (QRM), and logistics processes. It gives room for the innovative execution of our projects. Based on defined and stable manufacturing processes, Base Group provides its business partners with the optimal implementation of projects, providing them with a sense of comfort and satisfaction.

Quality assurance is an integral part of the entire manufacturing process at Base Group. Control activities begin already at the stage of production preparation and continue through every subsequent operation, ensuring full compliance with technical documentation and Customer expectations, as well as certificates requirements. Depending on project requirements, we carry out material verification, dimensional inspections, non-destructive testing, surface roughness measurements, tightness testing, and high-precision 3D measurements with precision and professional accuracy.

An important element of this approach is also the high technical culture of our team and the conscious self-inspection carried out by employees at every stage of production, enabling ongoing identification and elimination of potential non-conformities.

Such a comprehensive approach to quality control increases process stability, reduces the risk of errors, and guarantees repeatability and reliability in the final product and finished products.

Additionally, welding quality is supported by the WeldEye system, which enables ongoing supervision of welding parameters and early detection of deviations from WPS requirements. This improves process control, reduces the risk of non-conformities and supports the preparation of reliable final welding documentation.

Efficient production management is one of the key factors supporting the successful execution of projects at Base Group. By organizing processes in accordance with Quick Response Manufacturing principles and relying on stable, well-defined workflows, we are able to maintain short lead times and adapt flexibly to changing project requirements. Our production environment is designed to support both repeatable manufacturing and custom-made solutions, allowing us to respond quickly to Customer needs without compromising on quality. Combined with effective logistics and process supervision, this flexibility ensures timely deliveries and dependable project execution in production and processing.

Beyond advanced machinery, the true competitive advantage of Base Group lies in our sophisticated production philosophy. By implementing Quick Response Manufacuring (QRM), we have shifted our focus from traditional mass-scale efficiency to the drastic reduction of lead times. This methodology allows us to navigate the complexities of high-mix, low-volume projects with unparalleled speed. For our Customers, this means a significant reduction in waiting times for prototypes and final products, as well as the ability to introduce design adjustments mid-process without disrupting the production flow. At Base Group, we don’t just manufacture components; we manage time as a critical resource, ensuring that even the most innovative and demanding projects reach the market faster than the competition.

What technological processes does Base Group offer?

Base Group offers a wide range of technological processes covering the entire project lifecycle, from design support and technology selection to manufacturing, surface treatment, final assembly, and testing. These processes include laser cutting and water jet cutting, followed by CNC machining, milling and turning, and bending. Subsequent steps involve welding, blasting, passivation, and powder coating, followed by assembly, and the process is finalized with non-destructive testing and high-precision measurements.

What is the main production process at Base Group?

Welding is the key and critical process at Base Group. Depending on the project requirements and selected technology, the company uses MIG/MAG (131/135), TIG (141) or Laser welding (52), performed either manually or with the use of welding robots, which allow us to achieve consistent quality in carbon steel, stainless steel and aluminium structures.

How does Base Group ensure product quality?

Quality assurance is integrated into every stage of production. Base Group carries out a range of inspections and tests, including material verification, dimensional control, surface roughness testing, tightness testing, non-destructive testing, and high-precision 3D measurements to ensure repeatability, reliability, and compliance with technical requirements. This provides customers with confidence that all elements and components meet the highest quality standards.

Does Base Group provide support beyond manufacturing?

Yes. Base Group provides comprehensive project support, starting from design assistance and technology selection through manufacturing and prefabrication, and ending with final assembly, test runs, and logistics coordination. This integrated approach allows Customers to work with one reliable partner throughout the entire process and help achieve efficient implementation, reliable delivery, and competitive prices.

How does Quick Response Management (QRM) benefit Customers?

By applying Quick Response Management (QRM), Base Group focuses on reducing lead times and improving production flexibility. This allows the company to respond quickly to Customer needs, manage complex and custom-made projects efficiently, and introduce changes during production without compromising quality or delivery performance. Thanks to this approach, our team can enhance responsiveness in industrial sectors, using powerful machines, advanced equipment, and numerical control systems.